Fundición de Cobre, Piezas y Componentes de Fundición de Cobre de Alta Conductividad

We are one of the leading fabricantes y exportadores of Fundición de Cobre, Piezas y Componentes de Fundición de Cobre de Alta Conductividad de India. We have been supplying alta calidad Copper-based components to the world market for many decades. Nuestros productos are widely recognized for their superior conductividad, durabilidad, and precision. With over three decades of experience, we specialize in producing custom Copper castings that meet international norma/estándars such as ASTM, DIN, BS, JIS, and IS. Our state-of-the-art manufacturing facilities, combined with a highly skilled workforce, enable us to deliver products that cater to a wide range of industries, including electrical, automotriz, aerospace, and industrial machinery.

We specialize in Copper connectors, Copper terminals, Copper lugs, cable terminals, Copper cable terminals, Copper aparamenta contacts, Copper Transformer connectors, Spade terminals , Spade connectors (Aluminum Bronze as well as Copper) for transformer Bushings, Copper threaded studs etc.

Our commitment to quality, faster turnaround times (4-6 weeks), and exceptional customer support sets us apart from competitors. Ofrecemos customized solutions, including tailored packaging with customer labels or logos, ensuring a seamless experience for our global clients.

Material Calidad/Grados
We work with a variety of Copper calidad/grados to meet diverse application requirements. Some of the most commonly used calidad/grados include:

• C10100 (Oxygen-Free Electronic Copper)
• C10200 (Oxygen-Free Copper)
• C11000 (Electrolytic Tough Pitch Copper)
• C12200 (Phosphorus-Deoxidized Copper)
• C14500 (Tellurium Copper)
• C17200 (Beryllium Copper)

Each calidad/grado is selected based on its specific properties, such as conductividad, resistencia, and resistencia a la corrosión.

Methods of High Conductividad Copper Casting

Based on the document, here are the primary methods used for producing high conductividad copper castings:

1. Sand Casting of Copper

In this traditional method, molten copper is poured into sand molds that contain a cavity of the desired shape. This method is versatile for producing complex geometries with relatively low setup costs, though the acabado superficial may require additional finishing operations.

2. Investment Casting (Lost Wax Casting) of Copper

This precision method creates highly detailed castings with excellent acabado superficiales. A wax pattern is created, coated with ceramic material, and then the wax is melted out, leaving a cavity into which molten copper is poured. This method achieves tighter tolerancias and better surface quality than sand casting.

3. Copper Die Casting

Die casting uses reusable metal molds (dies) into which molten copper is forced under high pressure. This method enables high production rates with excellent dimensional accuracy and acabado superficial, making it ideal for high-volume production of smaller components.

4. Copper Centrifugal Casting

In this process, molten copper is poured into a rotating mold. The centrifugal force pushes the metal against the mold wall, creating dense, homogeneous castings with minimal porosity. This method is particularly effective for creating cylindrical parts like bushings and pipes where high conductividad is crucial.

5. Continuous Casting of Copper

This method involves pouring molten copper into a water-cooled mold to produce continuous longituds of material. It’s particularly effective for producing bars, rods, or tubes of consistent quality with excelente conductividad properties.

6. Copper Permanent Mold Casting:

Copper permanent mold casting is a precision casting process where molten Copper is poured into a reusable metal mold, typically made of steel or cast iron. This method ensures excellent dimensional accuracy, a smoother acabado superficial, and improved propiedades mecánicas compared to sand casting. Permanent mold casting es ideal para producing high-volume, complex Copper components such as electrical connectors, motor housings, and fontanería fittings. The process enhances resistencia and conductividad while minimizing porosity, making it a preferred choice for industries requiring high-rendimiento Copper alloys.

Each casting method is selected based on factors including:

• The complexity and size of the desired part
• Required production volume
• Necessary tolerancias and acabado superficial
• Cost considerations
• Specific conductividad requirements

For the highest conductividad applications, careful material selection (such as oxygen-free copper calidad/grados C10100 and C10200) is combined with appropriate casting methods and post-casting treatments to ensure optimal electrical rendimiento.

Material Calidad/Grados

Methods of High Conductividad Copper Casting

Manufacturing Capabilities

• Processes: Sand Casting, Investment Casting, Die Casting, Centrifugal Casting, Continuous Casting.
• Machinery: Induction Melting Furnaces, CNC Machining Centers, Grinding & Polishing Equipment, Quality Testing Instruments.
• Acabado Superficiales: As-Cast, Machined, Polished, Electroplated, Powder Coated.

Typical Parts Produced from Copper

Material Properties

Size-Dimensional Chart

Rendimiento Metrics

• Conductividad: ≥ 98% IACS
• Tensile Resistencia: 200-400 MPa
• Dureza: 60-120 HRB
• Corrosion Resistance: Excellent

Industries Served

• Electrical and Electronics
• Automotriz
• Aerospace
• Industrial Machinery
• Renewable Energy
• Marine

Frequently Asked Questions (FAQs)

1. Q: What is the maximum size of parts you can produce?
   • A: Up to 500 mm diámetro and 1000 mm longitud.
2. Q: Do you offer custom packaging?
   • A: Yes, with customer labels or logos.
3. Q: What is the lead time for orders?
   • A: Typically 4-6 weeks, expedited options available.
4. Q: Do you provide material certifications?
   • A: Yes, material test certificates are provided.

Why Choose Us?

• Fast Turnaround: 4-6 weeks with expedited options.
• Global Experience: Decades of international service.
• Customization: Tailored solutions for unique requirements.
• Quality Assurance: Compliance with global norma/estándars.
• Customer Support: Dedicated team for seamless communication.
• Custom Packaging: With client branding options.

Contáctenos today for a quote, a detailed brochure, or any inquiries. Our team is ready to assist you in meeting your manufacturing needs with precision and efficiency!