Conex Metals is one of the leading fabricantes y exportadores of Knurled Aluminum Inserts and Threaded Aluminum Inserts de India. We have been supplying alta calidad Aluminum Inserts, Aluminum Parts, Aluminum components, Machined Aluminum parts, Turned Aluminum components to the world market for many decades. Our expertise in precision Aluminum machining, combined with state-of-the-art manufacturing processes, ensures that nuestros productos meet international estándares de calidad such as ASTM, DIN, BS, IS, and JIS. These Aluminum Inserts are ampliamente utilizado en industries like automotriz, aerospace, electronics, furniture, and medical equipment. With a production turnaround time of 4-6 weeks, we cater to custom requirements, offering flexibility in production, customized packaging, and fast delivery.
Material Calidad/Grados Our Aluminum Inserts are manufactured using alta calidad Aluminum alloys, ensuring superior resistencia, resistencia a la corrosión, and maquinabilidad. Commonly used material calidad/grados include:
- Aluminum 6061 – Excellent resistencia-to-peso ratio, resistencia a la corrosión.
- Aluminum 2024 – High resistencia, comúnmente utilizado en aerospace applications.
- Aluminum 7075 – Exceptional resistencia and dureza, utilizado en high-stress applications.
Manufacturing Process :Our Knurled and Threaded Aluminum Inserts are produced through a rigorous process that ensures precision and durabilidad:
- CNC Turning & Milling – High-precision machining to achieve exact tolerancias.
- Cold Forming & Thread Rolling – Used for enhanced propiedades mecánicas.
- Knurling Process – Ensures excellent grip and secure fastening.
- Surface Treatment & Anodizing – Provides additional resistencia a la corrosión and durabilidad.
- Thread Inspection & Quality Control – Ensures uniformity and fiabilidad of threads.
Machinery Used We employ advanced machinery to manufacture Aluminum Inserts with precision:
- CNC Lathes & Multi-Spindle Machines
- Automatic Thread Rolling Machines
- Surface Grinding & Finishing Machines
- High-Precision Knurling Machines
- Laser Marking & Custom Engraving Machines
Typical Parts Produced
- Knurled Inserts for plastic components
- Threaded Inserts for metal assemblies
- Press-fit and self-tapping inserts
- Heat-set Inserts for thermoplastics
- Helical Inserts for high-resistencia applications
Finish & Surface Treatments
- Anodized Finish (Clear, Black, Gold, Blue, etc.)
- Electroless Nickel Plating
- Zinc Plating
- Passivation for additional resistencia a la corrosión
Industries Using Aluminum Inserts
- Automotriz – Engine components, interior fittings.
- Aerospace – High-resistencia fastening solutions.
- Electronics & Electrical – Circuit board mounting, enclosures.
- Furniture – Woodworking and composite panel applications.
- Medical Equipment – High-precision fasteners for medical devices.
Tolerances We adhere to strict tolerance levels as per international norma/estándars:
- Thread Tolerances: ±0.02 mm
- Outer Diámetro Tolerance: ±0.05 mm
- Knurling Depth Tolerance: ±0.03 mm
- Concentricity: 0.05 mm max deviation
Rendimiento Metrics
- Tensile Resistencia: 290-520 MPa (Depending on the calidad/grado)
- Shear Resistencia: 180-330 MPa
- Dureza: 60-90 HRB
- Corrosion Resistance: Excellent in harsh environments
Size Dimensional Chart
| Insert Tipo | Outer Diámetro (mm) | Inner Thread (Metric) | Longitud (mm) |
|---|
| Knurled Insert | 5.0 | M3 | 8-15 |
| Threaded Insert | 6.5 | M4 | 10-20 |
| Press-Fit Insert | 8.0 | M5 | 12-25 |
| Heat-Set Insert | 10.0 | M6 | 15-30 |
| Helical Insert | 12.0 | M8 | 20-40 |
Why Choose Our Aluminum Inserts? Why choose our
- Faster Turnaround: Delivery in 4-6 weeks.
- Alta Calidad Materials: Use of premium Aluminum alloys.
- Customization Options: Custom tamaños, threading, and finishes.
- Superior Customer Support: Prompt response and technical assistance.
- Global Experience of 3+ Decades: Trusted by customers worldwide.
- Customized Packaging: Customer branding, labeling, and special packaging available.
Customer Testimonials John D., USA: «The quality of the Aluminum Inserts from this manufacturer is outstanding. Excellent machining, perfect fit, and great customer service! Highly recommend.»
FAQs
- What is the lead time for bulk orders of Aluminum inserts Aluminum Parts, Aluminum components, Machined Aluminum parts, Turned Aluminum components ?
- Typically 4-6 weeks, depending on order volume and customization.
- Do you offer custom thread tamaños?
- Yes, we manufacture custom threads según especificacioness.
- Are these inserts compatible with thermoplastics?
- Yes, our heat-set inserts work well in thermoplastics.
- What industries commonly use Aluminum Inserts?
- Automotriz, aerospace, electronics, medical, and furniture.
- Do you provide RoHS-compliant finishes?
- Yes, ofrecemos RoHS and REACH-compliant coatings.
- Can you manufacture according to DIN or ASTM norma/estándars?
- Yes, we comply with international norma/estándars.
- What is the minimum order quantity?
- MOQ varies based on product tipo; typically 500-1000 pieces.
- What packaging options do you provide?
- Norma/Estándar bulk packing, custom branding, and special packaging options.
- How can I request a sample?
- Contáctenos to arrange a sample order.
- What are the payment terms?
- TT, LC, and PayPal options available.
Packaging & Shipping
- Bulk Packaging in polybags & cartons.
- Customized Branding with private labeling.
- Shipping Options: Air freight, sea freight, and express delivery.
Glossary of Terms
- Knurling – A process that creates a textured pattern on a surface for better grip.
- Thread Rolling – Cold forming process for making high-resistencia threads.
- Anodizing – Electrochemical process for increasing resistencia a la corrosión.
- Tensile Resistencia – Maximum stress material can withstand before failure.
Contáctenos today to get a custom quote for your Aluminum Insert requirements. Email us for a brochure, or connect with us via WhatsApp for quick assistance. We are happy to develop customsied Aluminum Parts, Aluminum components, Machined Aluminum parts, Turned Aluminum components for your needs.