Aluminium Pressed Parts- Aluminium Pressed Components
Aluminium Pressed Parts and Aluminium Pressed Components
Conex is one of the leading manufacturers and exporters of Aluminium Pressed Parts and Aluminium Pressed Components from Jamnagar, India. We have been supplying Aluminium Pressed Parts to the world market for many decades. Our cutting‐edge technology, robust manufacturing processes, and uncompromising quality standards ensure that each component meets exacting industrial requirements.
Material Grades
Our manufacturing process uses a range of premium Aluminium grades chosen for their specific properties and applications. Below is a summary of our commonly used grades:
| Grade | Properties | Applications |
|---|---|---|
| Aluminium 6061 | High strength-to-weight ratio, excellent corrosion resistance, good weldability | Structural components, automotive, aerospace |
| Aluminium 3003 | Superior formability, excellent corrosion resistance | Consumer goods, decorative panels, industrial enclosures |
| Aluminium 5052 | High fatigue resistance, excellent workability | Marine applications, electronic housings, industrial parts |
Manufacturing Process
Our comprehensive manufacturing process is engineered for precision and consistency. Each step is controlled to ensure the highest quality output:
| Process Stage | Description | Machinery/Tools |
|---|---|---|
| Raw Material Inspection | Thorough verification of raw Aluminium quality and grade | Automated material testing systems |
| Die & Tooling Development | Customized design of dies and tooling based on CAD/CAM systems for optimal component geometry | Advanced CAD/CAM software, simulation tools |
| Pressing & Forming | High-pressure pressing to form Aluminium sheets into complex shapes with minimal distortion | Hydraulic Press Machines, CNC Stamping Equipment |
| Trimming & Finishing | Precision trimming, deburring, and surface treatments (including anodizing, powder coating, and polishing) | CNC Trimmers, Deburring Machines, Finishing Equipment |
| Quality Assurance | Rigorous inspection of dimensions and surface finish using state-of-the-art metrology | Coordinate Measuring Machines (CMM), Optical Scanners |
Machinery Used for producing Aluminium Pressed Parts- Aluminum Pressed Components:
To ensure precision and repeatability, our facility is equipped with advanced machinery:
- Hydraulic Press Machines: For high-pressure forming operations.
- CNC Stamping Machines: To achieve consistent and precise component geometries.
- Die Cutting Presses: For accurate trimming and detailing.
- CNC Deburring & Finishing Equipment: To refine surface finishes and meet strict tolerances.
Typical Parts Produced
Our range of Aluminium Pressed Components and Aluminum Pressed Parts is designed to meet diverse industrial needs. Common parts include:
- Structural Brackets and Supports
- Aluminium Sheet Metal Parts
- Enclosures and Casings
- Panel Assemblies and Covers
- Heat Sinks and Electronic Component Housings
- Components for Automotive, Aerospace, and Industrial Applications
Surface Finishes & Coatings
We offer a variety of finishing processes to enhance both aesthetics and functionality:
| Finish | Characteristics | Ideal For |
|---|---|---|
| Anodizing | Enhanced corrosion resistance and durability; hard, wear-resistant | Aerospace, architectural, industrial applications |
| Powder Coating | Uniform and decorative finish with excellent chemical resistance | Consumer goods, automotive panels, electronics |
| Polishing | Smooth, reflective surface for high aesthetic appeal | Lighting fixtures, interior design components |
Technical Specifications & Tolerances
Our products adhere to strict technical specifications, ensuring reliability and performance:
| Parameter | Typical Range | Tolerance |
|---|---|---|
| Thickness | 0.5 mm to 10 mm | ±0.1 mm |
| Dimensional Accuracy | Custom design dependent | ±0.05 mm to ±0.2 mm |
| Surface Roughness (Ra) | 0.8 µm – 3.2 µm | As per client specifications |
Turnaround Time
We maintain an efficient production schedule with a standard turnaround time of 4-6 weeks from order confirmation to final delivery. This schedule ensures prompt production while maintaining uncompromised quality.
Frequently Asked Questions (Q&A)
Q: What Aluminium grades do you offer for your pressed parts?
A: We offer premium grades such as Aluminium 6061, Aluminium 3003, and Aluminium 5052. Each grade is selected based on the desired balance of strength, workability, and corrosion resistance.
Q: What types of components are manufactured using your pressed Aluminium parts?
A: Our components range from structural brackets, enclosures, and casings to panel assemblies, heat sinks, and various precision parts used in automotive, aerospace, and industrial applications.
Q: What finishing options can be applied to the Aluminium pressed components?
A: We offer anodizing, powder coating, and polishing. These finishes are chosen to enhance durability, aesthetics, and resistance to environmental factors.
Q: How do you ensure the quality and precision of your components?
A: Our quality assurance protocols include detailed inspections at every stage of production using CMM and optical scanners to ensure that all dimensions and surface finishes meet or exceed industry standards.
Q: What is the typical turnaround time for orders?
A: Our standard turnaround time is 4-6 weeks, although specific timelines may vary based on order complexity and volume.
Feel free to contact us by email or phone for all your custom needs of Aluminium Pressed Parts and Aluminium Pressed Components.
