Brass Pressed Parts, Brass Pressed Components.
Conex is one of the leading manufacturers and exporters of Brass Pressed Parts from Jamnagar, India. We have been supplying Brass Pressed Parts to the world market for many decades. Our advanced manufacturing processes, state-of-the-art machinery, and rigorous quality controls ensure that every component delivers exceptional performance and durability for diverse applications.
Material Grades
We utilize premium grades of Brass to meet the specific requirements of various industrial sectors. Our primary material grades include:
| Grade | Properties | Applications |
|---|---|---|
| Free Machining Brass (C36000) | Excellent machinability, high finishing quality, good corrosion resistance | Decorative fittings, precision components, architectural hardware |
| Cartridge Brass (C26000) | Superior formability, balanced strength, and conductivity | Electrical connectors, instrumentation parts, consumer hardware |
| Naval Brass (C46400) | High corrosion resistance in marine environments, robust and ductile | Marine fittings, hardware for corrosive environments |
Manufacturing Process
Our comprehensive production process is designed to ensure precision and efficiency at every stage. The key steps are:
| Process Stage | Description | Machinery/Tools Used |
|---|---|---|
| Raw Material Inspection | Detailed verification of Brass quality and grade to ensure conformity with specifications | Automated material testing systems |
| Die & Tooling Design | Custom die design and tooling development using advanced CAD/CAM systems for optimal part geometry | CAD/CAM software, simulation tools |
| Pressing & Forming | High-pressure forming of Brass sheets into complex shapes while maintaining structural integrity | Hydraulic Press Machines, CNC Stamping Equipment |
| Trimming & Finishing | Precision trimming, deburring, and application of surface treatments (polishing, lacquering, antiquing) | CNC Trimmers, Deburring Machines, Finishing Equipment |
| Quality Assurance | Rigorous inspection of dimensions and surface finish using state-of-the-art metrology equipment | Coordinate Measuring Machines (CMM), Optical Scanners |
Machinery Used
Our facility is equipped with cutting-edge machinery that guarantees high precision and repeatability:
- Hydraulic Press Machines: For high-pressure forming operations.
- CNC Stamping Machines: To achieve exact component geometries consistently.
- Die Cutting Presses: For precise trimming and clean detailing.
- CNC Deburring & Finishing Equipment: To ensure refined surface finishes and strict tolerances.
Typical Parts Produced
We manufacture a broad range of Brass Pressed Components tailored to meet diverse industrial needs. Common parts include:
- Structural Brackets and Supports
- Enclosures and Casings
- Decorative Hardware and Fittings
- Electrical Connectors and Instrument Components
- Precision Parts for Consumer and Industrial Applications
Surface Finishes & Coatings
To enhance both aesthetics and functionality, we offer a variety of finishing options:
| Finish Type | Characteristics | Recommended Applications |
|---|---|---|
| Polishing | Achieves a smooth, reflective surface with high visual appeal | Decorative fittings, premium hardware |
| Lacquering | Protective coating that prevents tarnish and oxidation | Consumer products, outdoor applications |
| Antiquing | Provides a vintage look with controlled color variation for enhanced design effects | Architectural elements, artistic and decorative components |
Technical Specifications & Tolerances
Our products are engineered to meet strict technical specifications, ensuring reliability and performance:
| Parameter | Typical Range | Tolerance |
|---|---|---|
| Thickness | 0.5 mm to 8 mm | ±0.1 mm |
| Dimensional Accuracy | Custom design dependent | ±0.05 mm to ±0.2 mm |
| Surface Roughness (Ra) | 0.8 µm – 3.0 µm | As per client specifications |
Turnaround Time
We maintain a reliable production schedule with a standard turnaround time of 4-6 weeks from order confirmation to final delivery, ensuring timely fulfillment without compromising quality.
Frequently Asked Questions (Q&A)
Q: What Brass grades are available for your pressed parts?
A: We offer premium grades including Free Machining Brass, Cartridge Brass, and Naval Brass, each selected for their unique properties and applications.
Q: What types of components do you manufacture using your pressed Brass parts?
A: Our components range from structural brackets, enclosures, and decorative hardware to electrical connectors and precision instrument parts.
Q: What finishing options can be applied to the Brass pressed components?
A: We provide multiple finishing options such as polishing for a high-gloss finish, lacquering for protective coating, and antiquing for a vintage appearance.
Q: How do you ensure the quality and precision of your components?
A: Our quality assurance processes involve rigorous inspections using advanced metrology tools like CMM and optical scanners, ensuring that every part meets the required specifications.
Q: What is your typical turnaround time for orders?
A: Our standard turnaround time is 4-6 weeks, though timelines may vary based on the complexity and volume of the order.
