Copper Pressed Parts , Copper Pressed Components
Conex is one of the leading manufacturers and exporters of Copper Pressed Parts from Jamnagar, India. We have been supplying Copper Pressed Parts to the world market for many decades. Our advanced manufacturing processes, precision machinery, and stringent quality controls ensure that every component meets the highest industrial standards.
Material Grades
We utilize premium Copper grades tailored to meet diverse application requirements. Our primary material grades include:
| Grade | Properties | Applications |
|---|---|---|
| Electrolytic Tough Pitch Copper (ETP Copper) | Excellent electrical conductivity, high ductility | Electrical connectors, heat exchangers, bus bars |
| Oxygen-Free Copper | Superior purity with high thermal conductivity and corrosion resistance | High-end electronics, aerospace components, precision instruments |
| Phosphor Bronze | High strength, wear resistance, and excellent corrosion resistance | Bushings, springs, connectors, industrial components |
Manufacturing Process
Our process is engineered for precision and efficiency, ensuring consistent quality in every batch.
| Process Stage | Description | Machinery/Tools Used |
|---|---|---|
| Raw Material Inspection | Detailed verification of Copper material quality and grade | Automated material testing systems |
| Die & Tooling Design | Custom die design and tooling developed using advanced CAD/CAM systems for optimal geometry | CAD/CAM software, simulation tools |
| Pressing & Forming | High-pressure forming process to shape Copper sheets into intricate component designs | Hydraulic Press Machines, CNC Stamping Equipment |
| Trimming & Finishing | Precision trimming, deburring, and surface treatment including polishing and electroplating | CNC Trimmers, Deburring Machines, Finishing Lines |
| Quality Assurance | Rigorous inspection of dimensions and surface finish using state-of-the-art metrology instruments | Coordinate Measuring Machines (CMM), Optical Scanners |
Machinery Used
Our facility is equipped with cutting-edge machinery to ensure precise and repeatable manufacturing:
- Hydraulic Press Machines: For high-pressure forming operations.
- CNC Stamping Machines: To achieve exact component geometries.
- Die Cutting Presses: For accurate trimming and detailed shaping.
- CNC Deburring & Finishing Equipment: To deliver refined surface finishes and precise tolerances.
Typical Parts Produced
We manufacture a diverse range of Copper Pressed Components designed for varied industrial applications. Common parts include:
- Electrical Connectors and Bus Bars
- Heat Sinks and Electronic Component Housings
- Bushings, Springs, and Precision Fittings
- Decorative and Architectural Components
- Industrial and Automotive Parts
Surface Finishes & Coatings
To enhance durability, functionality, and aesthetics, we offer multiple finishing options:
| Finish Type | Characteristics | Recommended Applications |
|---|---|---|
| Polishing | Achieves a smooth, reflective surface for premium aesthetic appeal | Decorative applications, high-end connectors |
| Electroplating | Provides enhanced corrosion resistance and improved conductivity | Electrical contacts, precision instruments |
| Powder Coating | Durable, uniform finish offering additional protection against wear | Industrial components, architectural elements |
Technical Specifications & Tolerances
Our products are manufactured to exact technical specifications, ensuring reliability and performance:
| Parameter | Typical Range | Tolerance |
|---|---|---|
| Thickness | 0.3 mm to 8 mm | ±0.1 mm |
| Dimensional Accuracy | Custom design dependent | ±0.05 mm to ±0.2 mm |
| Surface Roughness (Ra) | 0.5 µm – 2.5 µm | As per client specifications |
Turnaround Time
We commit to efficient production schedules with a standard turnaround time of 4-6 weeks from order confirmation to final delivery, ensuring timely fulfillment without compromising quality.
Frequently Asked Questions (Q&A)
Q: What Copper grades are available for your pressed parts?
A: We offer premium grades including Electrolytic Tough Pitch Copper, Oxygen-Free Copper, and Phosphor Bronze, each chosen for its specific properties suited to various applications.
Q: What types of components do you manufacture using your pressed Copper parts?
A: Our components range from electrical connectors and heat sinks to bushings, springs, and decorative architectural elements used in industrial, automotive, and electronic applications.
Q: What finishing options can be applied to the Copper pressed components?
A: We provide a variety of finishes such as polishing, electroplating, and powder coating, tailored to enhance durability, conductivity, and visual appeal.
Q: How do you ensure the quality and precision of your components?
A: Our quality assurance includes rigorous inspections using advanced metrology tools like CMM and optical scanners, ensuring each part meets exacting specifications.
Q: What is your typical turnaround time for orders?
A: Our standard turnaround time is 4-6 weeks, with schedules customized based on order complexity and volume.
