Conex Metals in India has a wide experience with pouring Bronze sand castings, Bronze Shell casting (shell molding) , Bronze Gravity casting in various alloys of Bronze in their state of the art casting foundry. With our multi-decadal experience of non-ferrous casting, our Bronze castings are known for their quality and workmanship. We specialize in production run orders ranging in size from 40 grams to 50 kgs.
Bronze alloys typically consist of 80 to 90% Copper (Cu) and 5 to 15% Tin (Sn) with other elements such as Zinc (Zn), Lead (Pb) and Iron (Fe) making up the balance. Manganese Bronze and White Manganese Bronze are the exceptions to the rule with typically 55 to 65% Cu, 20 to 25% Zn, 1 to 5% Manganese, 1 to 5% Fe (Iron) and the balance made up of Aluminum
Common parts made with Aluminum Bronze casting– Bronze Hotline clamps , Bronze Transformer spade terminals, Single & Double Eyebolt Connectors for transformers, Inline Transformer Terminals, Aluminum Bronze Wide Spade Terminals, Bus Tap Connectors ,Double Bus Tap Connectors,HV Conductor Assemblies(Pig Tails), Replacement Eyebolts HV Bronze Terminals Bronze Transformer Adapter Terminals(Flags) Terminal Caps and Hole Plugs in Bronze HV Eyebolt Connectors, ransformer Ground Clamps(TGL), HV Spade Connectors, Ground Rod Clamps(GRC), Gears, Impellers, Electrical lightning protection parts, Ground Rod Couplers/Couplings in Bronze, U bolt pipe clamps
LV Spade Connectors with Gasket Seat, Bronze Jumper Clamps ,LV Spade Connectors, Block Connectors
Some of the common alloys for Bronze casting in our foundry are-
C51000 (5% Sn) , C52400 (8% Sn), C53400 (5% Sn, 5% Zn, 5% Pb), C61300 (7.5% Al) , C64200 , C83600 (Leaded Bronze AKA ‘Gunmetal’ ), C61300 (7.5% Al) CDA 954 Bronze Alloy C95400
Some of our common Aluminum Bronze casting alloy in our foundry-
- CDA 956 Aluminium Bronze Alloy C95600
- CDA 833 Bronze Alloy C83300
- CDA 956 Silicon bronze C95600
- CDA 954 Aluminium Bronze C95400
- CDA 836 Red Brass – leaded Bronze- LG2 Gunmetal C83600
- CDA 952 Aluminium Bronze Alloy C95200
- CDA 953 Aluminium Bronze Alloy C95300
- CDA 955 Aluminum Bronze Alloy C95500
- AB1 and AB2 , ALBC 1 , ALBC 2 , ALBC 3 , ALBC 4
Aluminum Bronze Alloy | Tensile Strength (ksi) min/typ | Yield Strength (ksi) min/typ | Elongation (ksi) min/typ | Brinell Hardness 10MM-500 (kg) | Machinability Free Cut YB-100 |
---|---|---|---|---|---|
C95300 | 65/75 | 27/27 | 20/28 | 140 | 55 |
C95400 C95500 | 75/85 | 30/35 | 12/18 | 170 | 60 |
C92600 | 40/44 | 18/20 | 20/30 | 65-80 | 40 |
C93700 | 25/35 | 12/18 | 8/20 | 55-70 | 80 |
C87500 | 60/67 | 24/30 | 16/21 | 120-135 | 50 |
We specialize in Bronze Hotline clamps at our casting foundry. We also offer Bronze Transformer Spade Terminals Spade Connectors Vise Connectors clamps from our Bronze casting foundry at Jamnagar.